China Industrial Double Enveloping Worm Reduction Gearbox Appilcation for Mixer with Good quality

Solution Description

Industrial Double Enveloping Worm Reduction Gearbox Appilcation For Mixer

Series C  double enveloping worm equipment
Model: a hundred – 500
Ratio: 10 -sixty three
Output Torque : 683 – 51180 N.m
Rating Power : 47/25HP(1.41Kw) – 597HP(448Kw)

Description :
one, Higher torque double enveloping worm gear alter toughest working condition .
2,Universal style double enveloping worm gearbox.
3, Sleek and noiseless procedure double worm gearbox.
four, Increased driving efficiency than classic worm gear.
five, Rising loading capacity .
6, Strict high quality check prior to shipping and delivery
seven, Custom-made style for numerous software
eight, Extended lifestyle services time period
9,suitable price tag with moderated
10, reasonable price tag & high good quality

As 1 of  famous double enveloping worm gear makers,SGR’s double throated worm equipment has edge of Substantial effectiveness, low sound, smooth procedure , it boost output torque that indicate escalating loading ability , enhanced equipment precision, and extended Prolonged life services time period . in SGR double enveloping worm equipment layout ,based on various ratio, it has Multi-tooth meshed, allowed greater CZPT load . with the boost of  number of pushed equipment tooth , that mean in make contact with with the worm drastically raises output  torque drive. besides escalating the number of pushed equipment teeth in speak to with the worm,  double enveloping worm gear also increase the speak to surface on every gear tooth. The real equipment surface of instantaneous get in touch with among the double throated  and the driven equipment tooth are in-traces. These traces of get in touch with transfer across the face of the gear tooth as it progresses by means of its whole time of mesh with the worm. The traces of make contact with in double enveloping worm gear are configured to boost the  force and decrease the pressure on every gear tooth.

Datasheet on CUW double enveloping worm gear reducer :

Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Energy Ratio Permitted Torque Bodyweight
(CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
100 28 one hundred ninety 48 one.41~eleven.five 10 .25~ 62 683-1094 42
one hundred twenty five 32 225 fifty five 2.42~19.seven 10 .25 ~ 62 1170~2221 65
140 38 255 65 three.ninety four~twenty five.nine 10 .25 ~ 62 1555 ~ 3473 85
160 42 290 70 four.39~35.7 10 .25 ~ 62 2143 ~4212 one hundred twenty
one hundred eighty forty eight 320 eighty five.83~47.5 10 .25 ~ 62 2812 ~ 5387 a hundred and seventy
200 fifty five 350 90 7.52 ~sixty one.two 10 .25 ~ 62 3624 ~6859 220
225 60 390 a hundred nine.9~eighty one.4 10 .25 ~ 62 4872 ~ 9224 290
250 sixty five 430 110 twelve.9 ~105 10 .25~ 62 6284~11892 380
280 70 480 120 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
315 seventy five 530 one hundred forty 22.5 ~183 10 .25 ~ 62 11068~ 19450 seven-hundred
355 80 595 one hundred fifty 30~245 10 .25 ~ 62 14818 ~28014  1030
400 ninety 660 one hundred seventy 32.1 ~261 10 .25 ~ 62 15786~29918 1400
450 one hundred 740 a hundred ninety forty two.6 ~347 10 .25 ~ 62 2571~39881 1980
five hundred a hundred and ten 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700

 

    US $1,000-2,000
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Motor, Machinery
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Layout: Coaxial
    Gear Shape: Bevel Gear
    Step: Single-Step

    ###

    Samples:
    US$ 2000/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:

    ###

    Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Power Ratio Permitted Torque Weight
    (CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
    100 28 190 48 1.41~11.5 10 .25~ 62 683-1094 42
    125 32 225 55 2.42~19.7 10 .25 ~ 62 1170~2221 65
    140 38 255 65 3.94~25.9 10 .25 ~ 62 1555 ~ 3473 85
    160 42 290 70 4.39~35.7 10 .25 ~ 62 2143 ~4212 120
    180 48 320 80 5.83~47.5 10 .25 ~ 62 2812 ~ 5387 170
    200 55 350 90 7.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
    225 60 390 100 9.9~81.4 10 .25 ~ 62 4872 ~ 9224 290
    250 65 430 110 12.9 ~105 10 .25~ 62 6284~11892 380
    280 70 480 120 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
    315 75 530 140 22.5 ~183 10 .25 ~ 62 11068~ 19450 700
    355 80 595 150 30~245 10 .25 ~ 62 14818 ~28014  1030
    400 90 660 170 32.1 ~261 10 .25 ~ 62 15786~29918 1400
    450 100 740 190 42.6 ~347 10 .25 ~ 62 20998~39881 1980
    500 110 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700
    US $1,000-2,000
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Motor, Machinery
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Layout: Coaxial
    Gear Shape: Bevel Gear
    Step: Single-Step

    ###

    Samples:
    US$ 2000/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:

    ###

    Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Power Ratio Permitted Torque Weight
    (CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
    100 28 190 48 1.41~11.5 10 .25~ 62 683-1094 42
    125 32 225 55 2.42~19.7 10 .25 ~ 62 1170~2221 65
    140 38 255 65 3.94~25.9 10 .25 ~ 62 1555 ~ 3473 85
    160 42 290 70 4.39~35.7 10 .25 ~ 62 2143 ~4212 120
    180 48 320 80 5.83~47.5 10 .25 ~ 62 2812 ~ 5387 170
    200 55 350 90 7.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
    225 60 390 100 9.9~81.4 10 .25 ~ 62 4872 ~ 9224 290
    250 65 430 110 12.9 ~105 10 .25~ 62 6284~11892 380
    280 70 480 120 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
    315 75 530 140 22.5 ~183 10 .25 ~ 62 11068~ 19450 700
    355 80 595 150 30~245 10 .25 ~ 62 14818 ~28014  1030
    400 90 660 170 32.1 ~261 10 .25 ~ 62 15786~29918 1400
    450 100 740 190 42.6 ~347 10 .25 ~ 62 20998~39881 1980
    500 110 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700

    Choosing a Gearbox For Your Application

    The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
    gearbox

    Dimensions

    Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
    The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
    Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.

    Construction

    The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
    In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
    Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
    With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
    gearbox

    Working

    A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
    Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
    The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
    Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.

    Advantages

    Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
    A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
    Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
    A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
    gearbox

    Application

    While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
    The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
    Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
    Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.

    China Industrial Double Enveloping Worm Reduction Gearbox Appilcation for Mixer     with Good quality China Industrial Double Enveloping Worm Reduction Gearbox Appilcation for Mixer     with Good quality
    editor by czh 2022-11-27